Homemade Smoked Pork Sausage

Apr 23, 2025Thomas Lippolis
Homemade Smoked Pork Sausage

🔥 Smoked Pork Sausage Recipe 

🧂 Ingredients (for 5 lbs / 2.27 kg of sausage):

  • 4 lbs (1.81 kg) pork shoulder (well-marbled, chilled)

  • 1 lb (0.45 kg) pork fatback (or substitute with fatty pork belly)

  • 2 tbsp Himalayan Pink Salt

  • 1 tsp pink curing salt #1 (SPQR Seasonings / 6.25% sodium nitrite)

  • 1 tsp MSG (SPQR Seasonings)

  • 1 tbsp sugar (white or brown)

  • 1 tbsp black pepper, ground

  • 1 tbsp smoked paprika (optional, for color and mild smokiness)

  • 1 tsp garlic powder

  • ½ tsp onion powder

  • ½ cup ice-cold water

  • Hog casings (rinsed and soaked)

🔪 Equipment Needed:

  • Meat grinder (coarse and fine plates)

  • Sausage stuffer

  • Smoker (or oven if not smoking)

  • Thermometer

  • Scale (for precise measurement, especially for curing salt)


🧑🍳 Instructions:

1. Prep the Meat:

  • Cut the pork and fat into small chunks and chill them well (near freezing) for easier grinding.

  • Keep everything cold to avoid smearing the fat.

2. Grind the Meat:

  • Grind meat and fat through a coarse plate (⅜") once.

  • Optional: Grind a second time through a fine plate (⅛") for a smoother texture.

3. Mix the Seasonings:

  • In a small bowl, combine the salt, pink curing salt, MSG, sugar, pepper, garlic, onion powder, and paprika.

4. Mix and Emulsify:

  • Mix the ground meat and fat with seasonings and ice-cold water.

  • Knead or use a mixer until sticky and well combined (this builds protein structure).

5. Stuff the Sausage:

  • Load into sausage stuffer and fill hog casings.

  • Twist into 6" links or your desired length.

  • Prick air bubbles with a sterile needle or sausage pricker.

6. Cure Time (Optional but recommended):

  • Refrigerate sausages uncovered for 12–24 hours to allow curing salt to work and improve smoke adhesion.

7. Smoke the Sausage:

  • Preheat smoker to 130°F (54°C) and gradually increase to 175°F (79°C).

  • Smoke sausages until internal temperature hits 155°F (68°C).

    • Use fruitwood like apple or cherry for a sweet-smoke profile.

8. Chill & Store:

  • Immediately dunk sausages in an ice bath to stop cooking.

  • Let them bloom at room temperature for 1–2 hours.

  • Store in the fridge up to a week or vacuum seal and freeze.


📝 Notes:

  • Curing Salt #1 is NOT optional in this recipe since it’s used for smoked meats to prevent botulism.

  • MSG adds a noticeable umami boost in flavor.

  • Always weigh curing salt carefully; do not eyeball.

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